LAST Technology

RSA HP

SATURATED STEAM AUTOCLAVE + BIO-DECONTAMINATION WITH VHP cGMP

RSA HP

SATURATED STEAM AUTOCLAVE + BIO-DECONTAMINATION WITH VHP cGMP

RSA HP Autoclaves are integrated sterilization systems designed for steam sterilization of porous and non-porous materials and liquids, and for vaporized hydrogen peroxide (VHP) bio-decontamination of non-porous materials.

POROUS, NON-POROUS AND LIQUIDS

SATURATED STEAM + VAPORIZED HYDROGEN PEROXIDE

40°C – 134°C

Preconfigured and Custom Programs for all needs

Our sterilization and bio-decontamination systems are developed by our in-house Automation Department in compliance with current international standards and tailored to the specific characteristics of the products being processed.

Available programs include:

  • Sterilization/bio-decontamination chamber leak tests under pressure or vacuum
  • Bowie-Dick test
  • Helix test
  • Automatic sterilization of the vacuum-break filter with integrity testing
  • Sterilization cycles for solid components and porous loads
  • Sterilization of liquids in vented containers
  • Sterilization of liquids in sealed containers
  • Bio-decontamination of surfaces and heat-sensitive components

Steam is introduced into the chamber through an automatic modulating valve with PID control, while condensate is continuously removed to ensure optimal heat distribution throughout the sterilization cycle. This guarantees highly uniform temperature control with deviations of less than ±0.4°C.

Bio-Decontamination Process

The bio-decontamination cycle is designed to maximize efficacy and process reliability through:

  • Load conditioning using vacuum pulses and heated air injection
  • Pressure equalization at atmospheric conditions with stable temperature and humidity
  • Controlled vacuum ramp with hydrogen peroxide injection
  • Exposure phase under constant vacuum conditions
  • Hydrogen peroxide removal through vacuum pulses to promote efficient degassing via a catalytic filter
  • Safe gas release only when residual hydrogen peroxide concentration falls below 1 ppm

Advanced Chamber Design and Construction

The sterilization/bio-decontamination chamber is available in circular, square, or rectangular configurations, with square or rectangular doors designed to meet a wide range of installation requirements.

Key features include:

  • Fully jacketed chamber with embossed heating jacket for fast, uniform heating and cooling
  • Single-piece welded construction with rounded internal corners for maximum hygiene and easy cleaning
  • Robust mechanical design capable of operating at temperatures exceeding 140°C
  • External reinforcement structure to ensure stability under operating conditions
  • Tubular support frame engineered for even floor load distribution
  • Adjustable-height guide rails for smooth loading and unloading of process carts
  • Two 1.5″ Tri-Clamp validation ports for temperature mapping and pressure testing
  • Mechanically polished internal surfaces followed by degreasing, pickling, and passivation treatments
  • Surface finish ≤ 0.35 μm Ra for enhanced cleanability and contamination control
  • Chamber floor designed with integrated drainage slope for efficient condensate removal

Installation and Cleanroom Integration

  • Above-floor installation as standard, with pit-mounted configurations available depending on system dimensions
  • Both loading and unloading doors can be integrated directly with cleanroom walls through a dedicated Bio-Seal interface, ensuring secure separation between classified areas and process environments

This design delivers exceptional process reliability, hygienic performance, and seamless integration into pharmaceutical, biotechnology, healthcare, and advanced manufacturing facilities.

mail
Subscribe to our newsletter

Stay up to date with the latest news from LAST Technology

Enter your details to request information about the machine.

 

    *I consent to the processing of personal data in accordance with the conditions expressed in the specific information, pursuant to Article 13 of the GDPR *.

    Enter your details to request the catalogue.

      *I consent to the processing of personal data in accordance with the conditions expressed in the specific information, pursuant to Article 13 of the GDPR *.

      Customization goes fast

      Stay up to date with the latest news from the world of Last Technology and let us guide you to the service that best suits your needs!